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FrED nano — Automated Fiber-Extrusion Control

A self-correcting fiber-extrusion device that holds its output diameter automatically.

Control systems engineer · 2025–2026 · MATLAB · Arduino Mega · Python GUI

01 — Problem

A fiber-extrusion device has to hold its extruded diameter precisely while spooler speed and hotend temperature drift — manual tuning can't keep up.

02 — Approach

I modeled the subsystems in MATLAB and built a master/slave cascade architecture that automatically coordinates spooler speed and hotend temperature to regulate diameter, deployed on Arduino with a Python monitoring GUI.

SensorsCascade controllerActuatorsStable Ø

03 — Result

Self-correcting
autonomous diameter regulation
Cascade
coordinated multi-loop control
Live GUI
Python monitoring of the process

FrED nano regulates extruded fiber diameter on its own — an automated control system framed by its outcome: hands-off, stable extrusion.