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FrED Factory Digital Twin

The complete FrED Factory lab modeled in SolidWorks — every station and unit — so the line's digital twin could be built in Siemens Process Simulate.

Digitalization engineer · 2024 · SolidWorks · Siemens Process Simulate

01 — Problem

The FrED Factory needed a digital twin of its manufacturing line, but no accurate 3D model of the lab existed — without one, there was nothing to build the twin from.

02 — Approach

I modeled the entire laboratory in SolidWorks — all stations and units in the room — and assembled them into one realistic general assembly, so the team could carry the files into Siemens Process Simulate and generate the actual digital twin of the manufacturing line.

Lab stationsSolidWorks modelsGeneral assemblyProcess Simulate

03 — Result

Full lab
every station and unit modeled
1 assembly
realistic, complete and to scale
Twin-ready
files carried into Process Simulate

Digitalizing the FrED Factory starts with geometry: a faithful SolidWorks model of the whole lab, assembled into a single realistic layout that the team used to generate the manufacturing line’s digital twin in Siemens Process Simulate.